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PCM530-2
2 Week Job Process Performance & Productivity Process Skills Training

Effective World-class Power Plant Maintenance Management Processes

Building Hands-on Skills & Competencies in

  1. Maintenance Work Processes & KPIs
  2. Maintenance Good Management Processes Practices
  3. Maintenance Best Benchmarked Practices
  4. Step-by-Step Methodology for Professional Power Plant Maintenance Management Processes
www.eurotraining.com/bro/pcm530-2.php

2 Week Job Process Good & Best Practices Training

Kualalumpur
20-31 Jan 2025
Dubai
3-14 Feb 2025
London
17-28 Feb 2025
New York
2-13 March 2025
Seattle, USA
16-27 March 2025
Istanbul
30 March-10 April 2025
New York
13-24 April 2025
Dubai
27 April-8 May 2025
Kualalumpur
11-22 May 2025
London
25 May-5 June 2025


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What is Covered in this Job Process Workshop?

  1. Develop a 360-degree understanding of power plant maintenance processes and their role in operational reliability.
  2. Prepare and implement availability improvement plans to enhance power plant performance.
  3. Master maintenance work processes and identify key performance indicators (KPIs) to monitor and optimize activities.
  4. Learn and adopt good management practices for effective maintenance operations.
  5. Explore and implement globally benchmarked best practices in power plant maintenance.
  6. Follow a structured step-by-step methodology for professional power plant maintenance management.

Who Should Attend?

  1. This Work Process Skills program is intended for Power Plant Maintenance Professionals, Maintenance Performance Monitoring & Evaluation Professionals and Consultants, and Maintenance Managers.
  2. This Work Process Skills program content will also be useful for Operational Maintenance Auditors and IT Data Analysts involved in Automating the Maintenance Processes and Maintaining Maintenance IT Systems.

Program Content

Processes & Modules

Effective World-class Power Plant Maintenance Management Processes


  1. 360-Degree Understanding of Power Plant Maintenance
  2. Types of power plants and their maintenance needs:
  3. Thermal (coal, gas, nuclear).
  4. Renewable (wind, solar, hydro).
  5. Hybrid energy systems.
  6. Categories of maintenance:
  7. Preventive maintenance (scheduled servicing).
  8. Predictive maintenance (condition-based).
  9. Corrective maintenance (repairing faults).
  10. Maintenance goals: ensuring availability, reliability, efficiency, and safety.
  11. Availability Improvement Plan Preparation & Implementation
  12. Planning Processes
  13. Assessing current plant performance and availability metrics.
  14. Identifying bottlenecks and high-risk areas.
  15. Allocating resources (human, financial, and material) for improvement initiatives.
  16. Implementation Processes
  17. Scheduling preventive and predictive maintenance to minimize downtime.
  18. Upgrading outdated systems and equipment to improve reliability.
  19. Training staff on advanced maintenance techniques and technologies.
  20. Monitoring and Evaluation
  21. Tracking improvements using KPIs such as Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR).
  22. Analyzing post-maintenance data to refine the improvement plan.
  23. Maintenance Work Processes & KPIs
  24. Core Maintenance Work Processes
  25. Inspection: Regular monitoring of critical components (turbines, boilers, transformers, etc.).
  26. Lubrication: Ensuring smooth operation of rotating equipment.
  27. Calibration: Maintaining accuracy in instrumentation and control systems.
  28. Repairs: Addressing equipment malfunctions swiftly.
  29. KPIs for Maintenance
  30. Plant Availability Factor (PAF).
  31. Equipment reliability (percentage of time equipment operates as intended).
  32. Maintenance backlog (pending tasks as a percentage of total maintenance work).
  33. Maintenance cost per megawatt-hour (MWh) of electricity generated.
  34. Maintenance Good Management Practices
  35. Establishing a centralized maintenance management system (CMMS) for tracking activities.
  36. Prioritizing tasks based on criticality and potential impact on plant performance.
  37. Standardizing work procedures to improve consistency and reduce errors.
  38. Maintaining a well-organized inventory of spare parts to minimize downtime.
  39. Maintenance Best Benchmarked Practices
  40. Learning from globally recognized power plants with high reliability and efficiency.
  41. Implementing digital twins to simulate and predict equipment behavior.
  42. Using advanced technologies like drones and robotics for inspections in hazardous areas.
  43. Leveraging predictive analytics to anticipate and prevent equipment failures.
  44. Benchmarking maintenance frequency, costs, and outcomes against industry leaders.
  45. Step-by-Step Methodology for Professional Power Plant Maintenance Management
  46. Step 1: Assessment Processes
  47. Conduct a detailed audit of existing maintenance processes and performance.
  48. Identify gaps, inefficiencies, and areas requiring immediate attention.
  49. Step 2: Planning Processes
  50. Develop a comprehensive maintenance strategy, including preventive, predictive, and corrective approaches.
  51. Set clear objectives, priorities, and KPIs to measure success.
  52. Step 3: Resource Allocation Processes
  53. Assign skilled personnel, allocate budgets, and procure necessary tools and spare parts.
  54. Create a timeline for maintenance activities.
  55. Step 4: Execution Processes
  56. Perform regular inspections, scheduled servicing, and emergency repairs as needed.
  57. Use technology such as IoT sensors and condition monitoring for real-time equipment insights.
  58. Step 5: Monitoring and Analysis Processes
  59. Track KPIs and analyze performance data to identify recurring issues.
  60. Adjust maintenance schedules and methods based on findings.
  61. Step 6: Training and Development Processes
  62. Train staff on emerging technologies and maintenance best practices.
  63. Build a culture of proactive maintenance and continuous improvement.
  64. Step 7: Continuous Improvement Processes
  65. Review maintenance outcomes regularly to identify lessons learned.
  66. Implement feedback loops to refine processes and adopt new technologies.
  67. Step 8: Benchmarking and Scalability Processes
  68. Compare performance with industry leaders to adopt innovative practices.
  69. Scale successful strategies across the plant or organization.

2 Week Job Process Skills Training

Outcomes & Takeaways

Job Process Good & Best Practices Workshop Outcomes and Takeaways
  1. The Work Process Approach to Learning is a methodology that emphasizes learning through understanding the actual work processes.
  2. A work process refers to a set of activities or tasks that are carried out to achieve a specific outcome or result. These processes can be core to the business, such as manufacturing, service delivery, or customer support, or they can be supportive, like HR processes, IT services, or administrative workflows.
  3. The Goal is to closely align training content and methods with the specific processes, tasks, and challenges found in that domain real-world work environments.
  4. What the training achieves is building skills and competencies essential for actual work processes performance. Enabling quick and seamlessly understanding how to perform their processes effectively, efficiently and avoiding the usual mistakes and risks.
This 2 Week Training Workshop participant will typically take away...
  1. Program related Process knowhow, skills, competencies and process knowledge to perform the job work processes
  2. Training that will empower the participant to identify, support and implement work process improvements in his unit, team, section, department, and organization.

Benefits to the Organization Sponsoring Participants to this program

(Benefits made possible by Euro Training's above mentioned Planned Outcomes and Takeaways)

  • This Euro Training programs is different. It develops practical Job Process Skills.

    Benefits you may see in participant post program behavior...
    • Inclination to Recognize his Processes Customers and Stakeholders, and their Needs & Expectations.
    • Higher level of Relevant Multi-discipline Job Process Skills
    • Taking Initiative to Propose and help implement Process Improvements in his Work Responsibility Area.
  • How your Participant will Change after attending the program?...
    • Increased Work Process Performance Knowledge
    • Awareness to the Need to align process performance to the Needs and Expectations of Stakeholders and Customers (internal & external)
    • Awareness of the Need to Align Process Performance to Organizational Operational and Strategic Objectives.
    • Implement Good Management Practices during Process Performance, and, Gain Awareness to meet Requirements and Recommendations of the any Applicable Industry and Professional Standards.
    • Skill Sets for possible implementation the Program Discussed Action Plan for Process Improvements.
  • Type of improvements the participant will be trained to analyze and implement include (as relevant)

          (a) Productivity Improvements

          (b) Product and Service Differentiation

          (c) Exceeding Stakeholder & Customer Expectations.
  • Euro Training Instructors often act as mentors for participants (solely subject to instructor approval). Your participants can utilize this free service to ensure effective post program reinforcement and help when apply the ideas and skills acquired during the training.

Participant Individual Career Benefits
Job Satisfaction & Advancement

  1. First, and most important benefit, is the positive self-esteem that will come from being able to do your work processes right first time and meet internal and external customer expectations.
  2. Second, the Program developed Job Process Understanding & Skills will help participant successfully present his professional skills at Job Interviews and Internal Performance Evaluation Reviews.
  3. Participant gains clear direction and insight for analyzing, proposing and implementing improvements in his work processes.
  4. Post program when you take decisions related to your work processes you will automatically consider Multi-discipline aspects     (as applicable):

    Internal & External Customer Needs and Expectations, Technology Options, Data Analytics and Artificial Intelligence Opportunities, Helpful Tools and Methods, Consider Risks, Mitigate Risks, Take Actions that Increase Productivity, Consider Legal & Contractual Aspects, Consider Intellectual Property Aspects, Pay attention to Safety and Security, Consider future Audit, Weigh Cost Benefit between options, Be Mindful of Key Performance Indicators (KPIs), Consider how Performance will be evaluated, and, Consider need for and Opportunity to Develop a Decision Support Knowledge Base, .... (and, possibly more aspects).

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Registration & Fee Information (2 Week Workshops)

  1. Fee information is also available at:   PROGRAM-FEE-PAGE   Special Discounts May be Available Please email scholarships@eurotraining.com.
  2. To register please send us an official letter confirming registration (on organizational letterhead), or, send us a completed registration form above. GET MSWORD REGISTRATION FORM .
  3. Fees are Payable by Bank Transfer or Bank Draft.
    • 2 week (60 hrs) Training Workshop:
      Classroom Training at Dubai, Kuwait, New Delhi, Qatar £6,990 (USD $8,900) per participant.
      Classroom Training at London, US Locations, Europe, Malaysia, Singapore £7,689 (USD $9,790) per participant.
      Online eTraining Fee £3,500 (USD $4,375) per participant.
    Fee includes Course Materials, Certificate, Refreshments and Lunch (classroom programs).
  4. Accommodation is not included in Program fee. Special rates may be available at venue hotel for participants.
  5. A Special discount of 10% is offered for participants who pay their fees at least 45 days before start of the program.
  6. Cancellation & Date Change: No Fee Refund if participant cancels his registration less than 3 weeks before start of the program. Alternate nominations may be allowed if requested atleast 2 weeks before program start. In case of exceptional hardship or emergency participant may be allowed to attend same program at another location or date on payment of 10% of fee.
  7. All participants are required to fill in Participant Information Form and Program Related Questionnaire - on first day of the program.
  8. Each program Undergoes Customization to Better Meet Participant Present and Future Job and Career Needs. Please be prepared to let the Instructor/s know about your organization's Special Needs, Interests or Initiatives.
  9. It is always useful for participants to bring their existing problems or case studies, work-process flow charts or job related problems for discussion - consideration will be at sole discretion of the program director/s.
  10. Provisional Registration : You can make a provisional registration request by sending us an email using an official email account. Provisionsl registration request, when confirmed by Euro Training, will reserve a seat for you for 14 days. After our Confirmation you have 2 weeks to send us an official registration request. Provisional registration is automatically cancelled at the earlier of (1) 2 weeks after Provisional Registration Confirmation if registration is not reconfirmed from your side (2) Two weeks before start of the program. We do request you to inform us ASAP you have decided either way.

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